變(bian)(bian)壓(ya)器(qi)(qi)一(yi)般由鐵(tie)芯、線(xian)圈、外殼和(he)必要(yao)的絕(jue)緣(yuan)材料組(zu)成。變(bian)(bian)壓(ya)器(qi)(qi)的線(xian)圈一(yi)般分為高(gao)壓(ya)線(xian)圈和(he)低壓(ya)線(xian)圈,高(gao)壓(ya)線(xian)圈一(yi)般使(shi)用(yong)圓絕(jue)緣(yuan)導線(xian)繞(rao)制(zhi),低壓(ya)線(xian)圈一(yi)般使(shi)胃(wei)用(yong)扁平(ping)絕(jue)緣(yuan)導線(xian)或箔料繞(rao)制(zhi)。變(bian)(bian)壓(ya)器(qi)(qi)的線(xian)圈繞(rao)制(zhi)是變(bian)(bian)壓(ya)器(qi)(qi)制(zhi)造的核心(xin)工序,對變(bian)(bian)壓(ya)器(qi)(qi)的性(xing)能(neng)影響很大。它不僅直接決(jue)定著變(bian)(bian)壓(ya)器(qi)(qi)的外形尺寸、損耗和(he)重量等主(zhu)要(yao)經濟技術指標,還直接影響著變(bian)(bian)壓(ya)器(qi)(qi)的機械(xie)性(xing)能(neng)、絕(jue)緣(yuan)性(xing)能(neng)和(he)耐熱性(xing)能(neng)等主(zhu)要(yao)質量指標。
傳統的變壓器線圈的繞制是依靠繞線機廠家人力將絕緣導線按照生產工藝要求纏繞到工件上,并且由操作工人對阻數進行計數。采用傳統的繞線方式,不僅繞制效率低,成品線圈的質量也較差。目前的變壓器線圈繞制普遍釆用自動繞線機,它能(neng)夠顯著(zhu)提(ti)升生產效率和排線精度。在自動繞線機(ji)中(zhong),有(you)繞制大型變壓器的立(li)式繞線機(ji),也有(you)繞制較低電壓等級和較小容(rong)量變壓器的臥式繞線機(ji)和箔繞機(ji)。
變(bian)壓(ya)(ya)器(qi)(qi)(qi)(qi)一(yi)般(ban)由鐵(tie)芯、線(xian)(xian)圈(quan)(quan)(quan)、外殼和(he)必要的(de)(de)絕緣(yuan)材料組(zu)成(cheng)。變(bian)壓(ya)(ya)器(qi)(qi)(qi)(qi)的(de)(de)線(xian)(xian)圈(quan)(quan)(quan)一(yi)般(ban)分為高(gao)壓(ya)(ya)線(xian)(xian)圈(quan)(quan)(quan)和(he)低壓(ya)(ya)線(xian)(xian)圈(quan)(quan)(quan),高(gao)壓(ya)(ya)線(xian)(xian)圈(quan)(quan)(quan)一(yi)般(ban)使用圓絕緣(yuan)導線(xian)(xian)繞(rao)(rao)(rao)(rao)(rao)制(zhi)(zhi)(zhi),低壓(ya)(ya)線(xian)(xian)圈(quan)(quan)(quan)一(yi)般(ban)使胃用扁(bian)平絕緣(yuan)導線(xian)(xian)或(huo)箔(bo)料繞(rao)(rao)(rao)(rao)(rao)制(zhi)(zhi)(zhi)。變(bian)壓(ya)(ya)器(qi)(qi)(qi)(qi)的(de)(de)線(xian)(xian)圈(quan)(quan)(quan)繞(rao)(rao)(rao)(rao)(rao)制(zhi)(zhi)(zhi)是(shi)變(bian)壓(ya)(ya)器(qi)(qi)(qi)(qi)制(zhi)(zhi)(zhi)造的(de)(de)核心工序,對(dui)變(bian)壓(ya)(ya)器(qi)(qi)(qi)(qi)的(de)(de)性能(neng)影(ying)響很大。它不僅(jin)直接決定著(zhu)(zhu)變(bian)壓(ya)(ya)器(qi)(qi)(qi)(qi)的(de)(de)外形尺寸、損耗和(he)重量等(deng)主要經濟技術指標(biao),還直接影(ying)響著(zhu)(zhu)變(bian)壓(ya)(ya)器(qi)(qi)(qi)(qi)的(de)(de)機(ji)械性能(neng)、絕緣(yuan)性能(neng)和(he)耐熱(re)性能(neng)等(deng)主要質量指標(biao)。傳統的(de)(de)變(bian)壓(ya)(ya)器(qi)(qi)(qi)(qi)線(xian)(xian)圈(quan)(quan)(quan)的(de)(de)繞(rao)(rao)(rao)(rao)(rao)制(zhi)(zhi)(zhi)是(shi)依靠人力(li)將絕緣(yuan)導線(xian)(xian)按照生產工藝要求纏繞(rao)(rao)(rao)(rao)(rao)到工件(jian)上(shang),并且(qie)由操作工人對(dui)阻數進(jin)行計數。采用傳統的(de)(de)繞(rao)(rao)(rao)(rao)(rao)線(xian)(xian)方式,不僅(jin)繞(rao)(rao)(rao)(rao)(rao)制(zhi)(zhi)(zhi)效率(lv)低,成(cheng)品(pin)線(xian)(xian)圈(quan)(quan)(quan)的(de)(de)質量也較差。目前的(de)(de)變(bian)壓(ya)(ya)器(qi)(qi)(qi)(qi)線(xian)(xian)圈(quan)(quan)(quan)繞(rao)(rao)(rao)(rao)(rao)制(zhi)(zhi)(zhi)普遍(bian)釆(bian)用自(zi)動繞(rao)(rao)(rao)(rao)(rao)線(xian)(xian)機(ji),它能(neng)夠(gou)顯著(zhu)(zhu)提升生產效率(lv)和(he)排(pai)線(xian)(xian)精(jing)度。在自(zi)動繞(rao)(rao)(rao)(rao)(rao)線(xian)(xian)機(ji)中,有繞(rao)(rao)(rao)(rao)(rao)制(zhi)(zhi)(zhi)大型(xing)變(bian)壓(ya)(ya)器(qi)(qi)(qi)(qi)的(de)(de)立式繞(rao)(rao)(rao)(rao)(rao)線(xian)(xian)機(ji),也有繞(rao)(rao)(rao)(rao)(rao)制(zhi)(zhi)(zhi)較低電壓(ya)(ya)等(deng)級和(he)較小容量變(bian)壓(ya)(ya)器(qi)(qi)(qi)(qi)的(de)(de)臥式繞(rao)(rao)(rao)(rao)(rao)線(xian)(xian)機(ji)和(he)箔(bo)繞(rao)(rao)(rao)(rao)(rao)機(ji)。
繞(rao)(rao)(rao)線機(ji)(ji)廣泛應用(yong)(yong)與電力、礦上機(ji)(ji)械、家(jia)具加(jia)工(gong)等行業(ye),為通(tong)用(yong)(yong)設備。通(tong)過對(dui)繞(rao)(rao)(rao)線機(ji)(ji)廠家(jia)生產現場調(diao)用(yong)(yong),目前(qian)多數在(zai)使用(yong)(yong)的JG系列環(huan)形繞(rao)(rao)(rao)線機(ji)(ji)均存在(zai)較大的安(an)(an)全(quan)隱患,一(yi)旦操作(zuo)(zuo)不當,不僅(jin)繞(rao)(rao)(rao)組(zu)作(zuo)(zuo)廢,而且可能(neng)會對(dui)人的手(shou)指造成嚴重傷害(hai)。為了降低繞(rao)(rao)(rao)組(zu)的廢品(pin)率機(ji)(ji)翼增加(jia)安(an)(an)全(quan)性,加(jia)設繞(rao)(rao)(rao)線機(ji)(ji)防護裝置是非(fei)常(chang)必要的。
目(mu)前威定變壓(ya)器線圈(quan)繞(rao)(rao)(rao)制(zhi)普遍釆用自動繞(rao)(rao)(rao)線機(ji),它(ta)能夠顯著提升生產效率和排線精度。在自動繞(rao)(rao)(rao)線機(ji)中,有繞(rao)(rao)(rao)制(zhi)大型變壓(ya)器的立式繞(rao)(rao)(rao)線機(ji),也有繞(rao)(rao)(rao)制(zhi)較(jiao)低電壓(ya)等級和較(jiao)小(xiao)容量變壓(ya)器的臥式繞(rao)(rao)(rao)線機(ji)和箔繞(rao)(rao)(rao)機(ji)。
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