一、開(kai)關、按(an)鈕等控(kong)制件所引起的故障(zhang)

開關、按鈕是全自動繞線機中最常見的電氣元件，它們負責將操作人員的各項操作指令轉換成電氣信號傳送給控制系統，設備的啟停、復位、電源的通斷、運行參數的調整都需要它們，檢查開關、按鈕是否良好其實不難，可以使用萬用表等測量儀表來判斷，有些全自動繞線機的(de)控制(zhi)器使(shi)用(yong)薄膜按(an)鈕(niu)，對(dui)于這些按(an)鈕(niu)同樣也可以用(yong)萬用(yong)表來測(ce)(ce)量(liang)，薄膜按(an)鈕(niu)一般都(dou)設有插頭，需要測(ce)(ce)量(liang)時(shi)(shi)先將插頭拔出，而后長按(an)按(an)鈕(niu)就可以進行測(ce)(ce)量(liang)了，這類電氣故障是最常(chang)見的(de)，用(yong)戶應該掌(zhang)握(wo)一定電氣知識，遇到(dao)這類問題時(shi)(shi)就可以輕松(song)應對(dui)了，在設備使(shi)用(yong)中(zhong)，注意按(an)按(an)鈕(niu)時(shi)(shi)不要太用(yong)力，更不能(neng)使(shi)用(yong)硬質(zhi)器物如螺絲刀一類的(de)工(gong)具，發現按(an)鈕(niu)松(song)動或異樣時(shi)(shi)及時(shi)(shi)的(de)通(tong)知維修人員(yuan)。

二、電(dian)氣執(zhi)行(xing)部件(jian)損壞引發的故障

在全自(zi)動(dong)(dong)(dong)繞線(xian)(xian)機(ji)(ji)中常(chang)見(jian)(jian)的(de)(de)(de)(de)(de)電(dian)氣執行部(bu)(bu)件(jian)有(you)控(kong)(kong)制(zhi)(zhi)(zhi)器(qi)(qi)(qi)、變頻器(qi)(qi)(qi)、主軸電(dian)機(ji)(ji)、步(bu)進電(dian)機(ji)(ji)、電(dian)磁剎車(che)器(qi)(qi)(qi)、電(dian)磁閥等等，這些(xie)也(ye)是全自(zi)動(dong)(dong)(dong)繞線(xian)(xian)機(ji)(ji)的(de)(de)(de)(de)(de)核心(xin)電(dian)氣部(bu)(bu)件(jian)，它們發(fa)揮著重要的(de)(de)(de)(de)(de)作用(yong)(yong)同時(shi)(shi)這些(xie)部(bu)(bu)件(jian)的(de)(de)(de)(de)(de)性能也(ye)決定了全自(zi)動(dong)(dong)(dong)繞線(xian)(xian)機(ji)(ji)的(de)(de)(de)(de)(de)工作性能，控(kong)(kong)制(zhi)(zhi)(zhi)器(qi)(qi)(qi)是全自(zi)動(dong)(dong)(dong)繞線(xian)(xian)機(ji)(ji)的(de)(de)(de)(de)(de)大腦它負(fu)(fu)責控(kong)(kong)制(zhi)(zhi)(zhi)動(dong)(dong)(dong)力、排線(xian)(xian)等等，目前常(chang)見(jian)(jian)全自(zi)動(dong)(dong)(dong)繞線(xian)(xian)機(ji)(ji)的(de)(de)(de)(de)(de)控(kong)(kong)制(zhi)(zhi)(zhi)器(qi)(qi)(qi)有(you)兩類(lei)，一(yi)類(lei)是由集成供(gong)應商提供(gong)的(de)(de)(de)(de)(de)通(tong)(tong)用(yong)(yong)控(kong)(kong)制(zhi)(zhi)(zhi)器(qi)(qi)(qi)，另(ling)一(yi)類(lei)是廠(chang)家自(zi)己(ji)研發(fa)的(de)(de)(de)(de)(de)控(kong)(kong)制(zhi)(zhi)(zhi)器(qi)(qi)(qi)，控(kong)(kong)制(zhi)(zhi)(zhi)器(qi)(qi)(qi)一(yi)般(ban)常(chang)見(jian)(jian)故(gu)障(zhang)是強電(dian)控(kong)(kong)制(zhi)(zhi)(zhi)部(bu)(bu)分和按(an)鈕(niu)，這些(xie)問題(ti)一(yi)般(ban)用(yong)(yong)戶是不能自(zi)己(ji)的(de)(de)(de)(de)(de)解決的(de)(de)(de)(de)(de)，需要通(tong)(tong)知(zhi)廠(chang)家來維修；變頻器(qi)(qi)(qi)的(de)(de)(de)(de)(de)故(gu)障(zhang)也(ye)是比(bi)較常(chang)見(jian)(jian)的(de)(de)(de)(de)(de)，可以通(tong)(tong)過(guo)查看變頻器(qi)(qi)(qi)顯示界面來判(pan)斷(duan)故(gu)障(zhang)；電(dian)機(ji)(ji)類(lei)故(gu)障(zhang)用(yong)(yong)戶應注(zhu)意在使(shi)用(yong)(yong)過(guo)程中留(liu)意電(dian)機(ji)(ji)是否有(you)異響、溫升是否正(zheng)常(chang)來判(pan)斷(duan)，設備使(shi)用(yong)(yong)中杜絕超負(fu)(fu)荷工作；剎車(che)器(qi)(qi)(qi)屬于(yu)易損(sun)件(jian)，在全自(zi)動(dong)(dong)(dong)繞線(xian)(xian)機(ji)(ji)使(shi)用(yong)(yong)一(yi)段時(shi)(shi)間后應及時(shi)(shi)的(de)(de)(de)(de)(de)調整，必要時(shi)(shi)進行更換(huan)。

三、電氣控制系統設(she)定不當所引起的故(gu)障(zhang)

系(xi)統設定(ding)(ding)不(bu)當(dang)屬于軟(ruan)故障，全(quan)自(zi)動繞(rao)(rao)線(xian)機(ji)有一(yi)套復(fu)雜(za)的控制系(xi)統和(he)控制程序，設定(ding)(ding)不(bu)當(dang)同樣會(hui)引起故障，用(yong)戶在(zai)使(shi)用(yong)全(quan)自(zi)動繞(rao)(rao)線(xian)機(ji)前首先要(yao)了解說明書(shu)中(zhong)的要(yao)點，常見的設定(ding)(ding)不(bu)當(dang)有繞(rao)(rao)線(xian)和(he)排線(xian)方向錯誤、排線(xian)寬度超(chao)過設備排程、線(xian)徑和(he)全(quan)自(zi)動繞(rao)(rao)線(xian)機(ji)速度不(bu)匹(pi)配、步進(jin)位(wei)(wei)移單位(wei)(wei)錯誤等(deng)等(deng)一(yi)系(xi)列(lie)，有許(xu)多廠家目前提(ti)供操作培訓，使(shi)用(yong)單位(wei)(wei)應(ying)派(pai)專人進(jin)行(xing)學習，避免出現更換繞(rao)(rao)線(xian)工(gong)藝后不(bu)會(hui)設定(ding)(ding)全(quan)自(zi)動繞(rao)(rao)線(xian)機(ji)這類的問(wen)題。